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Fully Automatic PCB Screen Printer with CCD Vision Alignment for High Printing Consistency in Solder Mask Applications

Fully Automatic PCB Screen Printer with CCD Vision Alignment for High Printing Consistency in Solder Mask Applications

Brand Name: HXT
Model Number: CD-6575-ZF2
MOQ: 1 pcs
Price: 9800–12800 USD
Packaging Details: Wodden box
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE
Product Name:
Automatic PCB Solder Mask Screen Printing Machine
Machine Type:
Automatic PCB Screen Printer
Application:
PCB Solder Mask / PCB Screen Printing
Printing Process:
Screen Printing
PCB Application:
Rigid PCB / Single-Sided / Double-Sided / Multilayer PCB
Control System:
PLC + HMI Control
Printing Material:
Solder Mask Ink / PCB Printing Ink
Automation Type:
Fully Automatic / Production Line Integration
Supply Ability:
1000 pcs per month
Highlight:

Fully Automatic PCB Screen Printer

,

CCD Vision Alignment PCB Screen Printing Machine

,

High Printing Consistency PCB Solder Mask Printer

Product Description

Fully Automatic PCB Screen Printer with CCD Vision Alignment for High Printing Consistency in Solder Mask Applications

Automatic PCB screen printing machine is commonly used for solder mask, PCB legend/marking, and wet-film via plugging during PCB fabrication.

The machine places a bare PCB panel onto the printing table, accurately aligns it with the screen, and uses a controlled squeegee printing system to transfer ink/material onto the PCB.

Project Specifications Specifications
Substrate 1 Substrate thickness 0.6–4.0 mm
2 Substrate range Max. 650 × 750 mm
3 Min. 350 × 400 mm
Equipment Specifications 4 Dimensions L3450 × W1675 × H1764 mm
5 Weight 3500 kg
6 Maximum throughput 6–8 sheets/min (subject to on-site process requirements)
7 Air supply pressure 6–8 kg/cm²
8 Power supply 380V, 3-phase 5-wire system
9 Power rating 6 kW
Infeed mechanism 10 Infeed adjustment range 350–650 mm
11 Initial positioning method Automatic centering via ball screw mechanism
12 Infeed method Belt conveyor
CCD Vision Alignment System 13 CCD field of view 23 × 18 mm
14 Vision alignment accuracy ±0.005 mm
15 Integration accuracy ±0.02 mm
16 Lens working distance 150 mm
17 Positioning time Positioning completed in 0.8 sec (standard target)
18 CCD resolution 16 μm
19 Light source LED coaxial light source
20 Number of lenses Two lenses
Central runner-track conveying mechanism 21 Worktable clamping method One pair of clamps per table
22 Clamp adjustment range 350–750 mm
23 Clamp adjustment method Automatic positioning via ball screw
24 Stage drive mechanism Linear motor
25 Stage reciprocating positioning accuracy ±0.005 mm
26 Stage single-stroke travel time 1.0 sec
Printing Facility 27 Printing drive method Servo motor
28 Printing speed 40 m/min
29 Printing direction Rear-to-front
30 Maximum screen frame size 1200 × 1200 mm
31 Maximum printing stroke 0–960 mm
32 Squeegee drive method FESTO pneumatic cylinder + proportional valve
33 Screen lift method Servo motor + ball screw
34 Screen lift distance 0–30 mm
35 Screen frame micro-adjustment direction Manual 2-axis fine adjustment
36 Screen frame micro-adjustment distance 0–10 mm
37 Squeegee tilt angle 0–10°
38 Squeegee attack angle 0–45°
39 Printing table clamping Lead screw positioning, automatic clamping
40 Printing table dimensions 1010 × 900 mm
41 Lifting guide mechanism 4-axis synchronous lifting
42 Screen lifting method Servo motor
Lifting Mechanism 43 Parallelism between screen frame and printing table ±0.02 mm
44 Screen lifting height 350 mm
45 Screen descent repeatability ±0.02 mm
46 Printing control system Industrial PC + high-speed control card
47 Parameter memory module 3000 sets
Control System 48 Automated memory control items 1. One-key positioning for all clamps, conveyors, and edge guides
49 2. Screen lift height
50 3. Screen-to-substrate gap
51 4. Printing stroke
52 5. Printing speed
53 6. Squeegee pressure
54 7. Job/part number editing, production statistics, etc.
Advantages
1. High Printing Consistency

Automated motion and controlled printing parameters help maintain consistency between PCB panels.

2. Reduced Labor Requirements

Automatic handling and printing reduce repetitive manual operations.

3. Suitable for Mass Production

Automatic PCB screen printers are designed for continuous production and can be integrated into automated manufacturing lines.

4. Improved Registration

Where equipped with CCD/vision registration, the system can detect PCB reference marks and automatically compensate positioning errors. Industrial PCB screen printers use this approach for precise registration.

5. Uniform Ink Application

Controlled squeegee pressure, speed and printing parameters help achieve a more stable printed layer.

6. Flexible PCB Applications

Depending on the configuration, the same equipment platform can be adapted for solder mask, legend, plug-via and other PCB screen-printing processes.

7. Easy Process Control

Digital parameter control makes it easier to repeat established printing recipes.

8. Production-Line Compatibility

Can be combined with PCB dryers, loaders, unloaders, buffers and other PCB fabrication equipment.

9. Lower Human Error

Automated positioning and printing reduce variation caused by manual operation.

10. Suitable for Different PCB Types

Potential applications include rigid single-sided, double-sided and multilayer PCB panels, subject to the machine's actual specifications.

Applications
A. PCB Solder Mask Printing

The primary application if this machine is configured as a solder-mask printer.

Solder mask covers/protects selected PCB surfaces while leaving required soldering areas exposed.

B. PCB Legend / Silkscreen Printing

Used to print:

  • Component reference numbers
  • Polarity symbols
  • Logos
  • Product identification
  • Assembly markings
  • Warning symbols

Automatic CCD-registration screen printers are specifically used for PCB legend printing.

C. PCB Via Plugging

If equipped with the appropriate printing system and ink configuration, it can be used for via plugging, filling PCB vias with solder mask or epoxy-based materials.

D. PCB Fabrication

Suitable for integration into:

  • Bare PCB manufacturing lines
  • Multilayer PCB production
  • Double-sided PCB production
  • PCB solder-mask production
  • PCB surface finishing processes
E. Electronics PCB Manufacturing

Potential end-use sectors include:

  • Consumer electronics
  • Automotive electronics
  • Industrial electronics
  • Communication equipment
  • Computer hardware
  • Power electronics
  • LED electronics
  • Medical electronics
  • Telecommunications
  • High-performance computing

Good price  online

Products Details

Home > Products >
PCB Machine
>
Fully Automatic PCB Screen Printer with CCD Vision Alignment for High Printing Consistency in Solder Mask Applications

Fully Automatic PCB Screen Printer with CCD Vision Alignment for High Printing Consistency in Solder Mask Applications

Brand Name: HXT
Model Number: CD-6575-ZF2
MOQ: 1 pcs
Price: 9800–12800 USD
Packaging Details: Wodden box
Payment Terms: T/T
Detail Information
Place of Origin:
China
Brand Name:
HXT
Certification:
CE
Model Number:
CD-6575-ZF2
Product Name:
Automatic PCB Solder Mask Screen Printing Machine
Machine Type:
Automatic PCB Screen Printer
Application:
PCB Solder Mask / PCB Screen Printing
Printing Process:
Screen Printing
PCB Application:
Rigid PCB / Single-Sided / Double-Sided / Multilayer PCB
Control System:
PLC + HMI Control
Printing Material:
Solder Mask Ink / PCB Printing Ink
Automation Type:
Fully Automatic / Production Line Integration
Minimum Order Quantity:
1 pcs
Price:
9800–12800 USD
Packaging Details:
Wodden box
Delivery Time:
15 working days
Payment Terms:
T/T
Supply Ability:
1000 pcs per month
Highlight:

Fully Automatic PCB Screen Printer

,

CCD Vision Alignment PCB Screen Printing Machine

,

High Printing Consistency PCB Solder Mask Printer

Product Description

Fully Automatic PCB Screen Printer with CCD Vision Alignment for High Printing Consistency in Solder Mask Applications

Automatic PCB screen printing machine is commonly used for solder mask, PCB legend/marking, and wet-film via plugging during PCB fabrication.

The machine places a bare PCB panel onto the printing table, accurately aligns it with the screen, and uses a controlled squeegee printing system to transfer ink/material onto the PCB.

Project Specifications Specifications
Substrate 1 Substrate thickness 0.6–4.0 mm
2 Substrate range Max. 650 × 750 mm
3 Min. 350 × 400 mm
Equipment Specifications 4 Dimensions L3450 × W1675 × H1764 mm
5 Weight 3500 kg
6 Maximum throughput 6–8 sheets/min (subject to on-site process requirements)
7 Air supply pressure 6–8 kg/cm²
8 Power supply 380V, 3-phase 5-wire system
9 Power rating 6 kW
Infeed mechanism 10 Infeed adjustment range 350–650 mm
11 Initial positioning method Automatic centering via ball screw mechanism
12 Infeed method Belt conveyor
CCD Vision Alignment System 13 CCD field of view 23 × 18 mm
14 Vision alignment accuracy ±0.005 mm
15 Integration accuracy ±0.02 mm
16 Lens working distance 150 mm
17 Positioning time Positioning completed in 0.8 sec (standard target)
18 CCD resolution 16 μm
19 Light source LED coaxial light source
20 Number of lenses Two lenses
Central runner-track conveying mechanism 21 Worktable clamping method One pair of clamps per table
22 Clamp adjustment range 350–750 mm
23 Clamp adjustment method Automatic positioning via ball screw
24 Stage drive mechanism Linear motor
25 Stage reciprocating positioning accuracy ±0.005 mm
26 Stage single-stroke travel time 1.0 sec
Printing Facility 27 Printing drive method Servo motor
28 Printing speed 40 m/min
29 Printing direction Rear-to-front
30 Maximum screen frame size 1200 × 1200 mm
31 Maximum printing stroke 0–960 mm
32 Squeegee drive method FESTO pneumatic cylinder + proportional valve
33 Screen lift method Servo motor + ball screw
34 Screen lift distance 0–30 mm
35 Screen frame micro-adjustment direction Manual 2-axis fine adjustment
36 Screen frame micro-adjustment distance 0–10 mm
37 Squeegee tilt angle 0–10°
38 Squeegee attack angle 0–45°
39 Printing table clamping Lead screw positioning, automatic clamping
40 Printing table dimensions 1010 × 900 mm
41 Lifting guide mechanism 4-axis synchronous lifting
42 Screen lifting method Servo motor
Lifting Mechanism 43 Parallelism between screen frame and printing table ±0.02 mm
44 Screen lifting height 350 mm
45 Screen descent repeatability ±0.02 mm
46 Printing control system Industrial PC + high-speed control card
47 Parameter memory module 3000 sets
Control System 48 Automated memory control items 1. One-key positioning for all clamps, conveyors, and edge guides
49 2. Screen lift height
50 3. Screen-to-substrate gap
51 4. Printing stroke
52 5. Printing speed
53 6. Squeegee pressure
54 7. Job/part number editing, production statistics, etc.
Advantages
1. High Printing Consistency

Automated motion and controlled printing parameters help maintain consistency between PCB panels.

2. Reduced Labor Requirements

Automatic handling and printing reduce repetitive manual operations.

3. Suitable for Mass Production

Automatic PCB screen printers are designed for continuous production and can be integrated into automated manufacturing lines.

4. Improved Registration

Where equipped with CCD/vision registration, the system can detect PCB reference marks and automatically compensate positioning errors. Industrial PCB screen printers use this approach for precise registration.

5. Uniform Ink Application

Controlled squeegee pressure, speed and printing parameters help achieve a more stable printed layer.

6. Flexible PCB Applications

Depending on the configuration, the same equipment platform can be adapted for solder mask, legend, plug-via and other PCB screen-printing processes.

7. Easy Process Control

Digital parameter control makes it easier to repeat established printing recipes.

8. Production-Line Compatibility

Can be combined with PCB dryers, loaders, unloaders, buffers and other PCB fabrication equipment.

9. Lower Human Error

Automated positioning and printing reduce variation caused by manual operation.

10. Suitable for Different PCB Types

Potential applications include rigid single-sided, double-sided and multilayer PCB panels, subject to the machine's actual specifications.

Applications
A. PCB Solder Mask Printing

The primary application if this machine is configured as a solder-mask printer.

Solder mask covers/protects selected PCB surfaces while leaving required soldering areas exposed.

B. PCB Legend / Silkscreen Printing

Used to print:

  • Component reference numbers
  • Polarity symbols
  • Logos
  • Product identification
  • Assembly markings
  • Warning symbols

Automatic CCD-registration screen printers are specifically used for PCB legend printing.

C. PCB Via Plugging

If equipped with the appropriate printing system and ink configuration, it can be used for via plugging, filling PCB vias with solder mask or epoxy-based materials.

D. PCB Fabrication

Suitable for integration into:

  • Bare PCB manufacturing lines
  • Multilayer PCB production
  • Double-sided PCB production
  • PCB solder-mask production
  • PCB surface finishing processes
E. Electronics PCB Manufacturing

Potential end-use sectors include:

  • Consumer electronics
  • Automotive electronics
  • Industrial electronics
  • Communication equipment
  • Computer hardware
  • Power electronics
  • LED electronics
  • Medical electronics
  • Telecommunications
  • High-performance computing