| Brand Name: | HXT |
| Model Number: | FL-460ULC |
| MOQ: | 1 pcs |
| Price: | 1800 USD |
| Packaging Details: | Wodden box |
| Payment Terms: | T/T |
An Automatic L-Type PCB Unloader Machine (also known as an L-Type Magazine Unloader or L-Type Board Collector) is an automated material handling system positioned at the end of an SMT (Surface Mount Technology) production line. Its primary function is to automatically collect, convey, and store finished PCBs or PCBAs into magazines (racks) after they have completed all assembly and soldering processes.
The "L-Type" designation refers to the machine's unique 90-degree angled configuration. This design allows the magazine loading/unloading section to be placed perpendicular to the main conveyor, significantly reducing the machine's footprint. As a result, it is an ideal solution for facilities with limited floor space, often fitting neatly into the corner of a production line.
Controlled by a PLC (Programmable Logic Controller), the machine automates the end-of-line board handling process, reducing manual labor, preventing board damage, and ensuring a smooth flow of production.
The L-Type PCB Unloader is a robust piece of equipment designed for continuous, reliable operation in a demanding manufacturing environment.
Core Function: The machine receives individual PCBs from the production line conveyor. A specially designed pusher mechanism then gently pushes each board into a magazine (rack) for storage. Once a magazine is full, the system automatically indexes to the next empty magazine, allowing for uninterrupted operation.
L-Shaped Configuration: Its defining feature is the 90-degree layout. The magazine conveyor is positioned at a right angle to the main line conveyor, which shortens the overall length of the SMT line and allows the machine to be placed against a wall or in a corner, utilizing space that is often wasted.
Construction: The machine typically features a sturdy, stable design constructed from sheet metal and aluminum profiles. The work platform is often made of cast material to enhance stability and reduce vibration during operation.
Control System: Operation is managed by a microcomputer PLC control system, which ensures stable and reliable performance. Operators interact with the machine via a user-friendly interface, usually a touch screen or an LED membrane control panel. The system often includes features like automatic fault diagnosis and multiple audiovisual alarms for enhanced operational awareness.
Magazine Handling: It typically handles one magazine on the upper track and one on the lower track, with automatic changeover when one magazine is full. The magazines are precisely aligned using pneumatic clamps.
Customization: Machines are highly customizable, with options for different PCB sizes, conveyor directions (left-to-right or right-to-left), and transport heights to suit various production line configurations.
| Item | FL-250ULC | FL-330ULC | FL-390ULC | FL-460ULC |
| Dimensions (mm) | L1100 × W1100 × H1500 | L1300 × W1300 × H1500 | L1500 × W1500 × H1600 | L1600 × W1600 × H1650 |
| Cross plate size (mm) | 80 x 80-330 x 250 | 80 x 80-450 x 330 | 80 x 80-530 x 390 | 80 x 80-530 x 460 |
| Box Size (mm) | 460 x 400 x 563 | 535 x 460 x 570 | 535 x 460 x 570 | 535 x 530 x 570 |
| Direction of expansion | Left-right/right-left optional | Left-right/right-left optional | Left-right/right-left optional | Left-right/right-left optional |
| Zoom height (mm) | ≤90 ± 0.3 mm | ≤90 ± 0.3 mm | ≤90 ± 0.3 mm | ≤90 ± 0.3 mm |
| Power specifications | AC220V/50 -60 Hz | AC220V/50 -60 Hz | AC220V/50 -60 Hz | AC220V/50 -60 Hz |
| Control system | Siemens PLC + touch screen | Siemens PLC + touch screen | Siemens PLC + touch screen | Siemens PLC + touch screen |
| Standard signal interface | SMEMA connection | SMEMA connection | SMEMA connection | SMEMA connection |
| Equipment weight (Kg) | ≈100 Kg | ≈120 Kg | ≈150 Kg | ≈180 Kg |
| Supply pressure (Mpa) | 0.4-0.6 Mpa | 0.4-0.6 Mpa | 0.4-0.6 Mpa | 0.4-0.6 Mpa |
| Feature Category | Specific Features | Benefit / Description |
|---|---|---|
| Space-Saving Design | 90° L-Shaped Configuration | Reduces the overall length of the SMT line and allows placement in corners, maximizing valuable factory floor space. |
| Control & Interface | PLC Control System- | Provides stable, reliable, and programmable operation. |
| Touch Screen / LED Panel- | User-friendly interface for easy operation, parameter setting, and real-time monitoring. | |
| Automatic Fault Diagnosis | Displays error codes and alarms, simplifying troubleshooting and reducing downtime. | |
| Precision & Protection | Adjustable Pitch Settings | Allows the lifting step distance to be set (e.g., 10, 20, 30, 40mm) based on PCB thickness, ensuring accurate magazine loading. |
| Pneumatic Magazine Clamps | Securely hold the magazine in place for precise alignment during the unloading process. | |
| Damage Prevention Design | Features like regulated pusher pressure and soft-touch mechanisms prevent PCBs from being scratched or broken during handling. | |
| Performance & Integration | High Throughput | Fast operation with a typical unloading time of ~6 seconds per board and a magazine changeover time of ~30 seconds. |
| SMEMA Compatibility | A standard communication interface that allows the unloader to seamlessly integrate and communicate with other equipment in the SMT line. | |
| Flexible Configuration | Supports various PCB sizes, conveyor directions (L-R or R-L), and transport heights for customized integration. | |
| Data & Monitoring | Automatic Counting Function | Tracks the number of boards processed, facilitating production statistics and inventory management. |
| Tower Light / Status Display | Provides clear visual indication of the machine's operational status (e.g., running, fault, magazine full). |
The L-Type PCB Unloader is a critical component in various electronics manufacturing scenarios, primarily at the end of the production line.
| Application Area | Specific Use Cases |
|---|---|
| SMT Assembly Lines | The primary application is at the end of an SMT production line to collect finished printed circuit board assemblies (PCBAs) after reflow soldering, wave soldering, or other final processes-. |
| Post-Process Collection | Used to unload boards after specific processes such as conformal coating, THT (Through-Hole Technology) assembly, or testing-. |
| Space-Constrained Facilities | Its L-shaped, compact design makes it the preferred choice for factories with limited floor space or those looking to optimize their production line layout. |
| Dual-Track Production | Some models are capable of collecting PCBs from dual-track equipment simultaneously, further enhancing efficiency in high-volume production environments. |
| Integration with Other Equipment | It seamlessly connects with upstream equipment like reflow ovens, wave soldering machines, and conveyors, and downstream handling systems like turn conveyors to form a complete, automated material flow |
The L-Type PCB Unloader is an essential automation tool for modern SMT lines, providing a reliable, efficient, and space-saving solution for the crucial task of collecting and storing finished PCBs
| Brand Name: | HXT |
| Model Number: | FL-460ULC |
| MOQ: | 1 pcs |
| Price: | 1800 USD |
| Packaging Details: | Wodden box |
| Payment Terms: | T/T |
An Automatic L-Type PCB Unloader Machine (also known as an L-Type Magazine Unloader or L-Type Board Collector) is an automated material handling system positioned at the end of an SMT (Surface Mount Technology) production line. Its primary function is to automatically collect, convey, and store finished PCBs or PCBAs into magazines (racks) after they have completed all assembly and soldering processes.
The "L-Type" designation refers to the machine's unique 90-degree angled configuration. This design allows the magazine loading/unloading section to be placed perpendicular to the main conveyor, significantly reducing the machine's footprint. As a result, it is an ideal solution for facilities with limited floor space, often fitting neatly into the corner of a production line.
Controlled by a PLC (Programmable Logic Controller), the machine automates the end-of-line board handling process, reducing manual labor, preventing board damage, and ensuring a smooth flow of production.
The L-Type PCB Unloader is a robust piece of equipment designed for continuous, reliable operation in a demanding manufacturing environment.
Core Function: The machine receives individual PCBs from the production line conveyor. A specially designed pusher mechanism then gently pushes each board into a magazine (rack) for storage. Once a magazine is full, the system automatically indexes to the next empty magazine, allowing for uninterrupted operation.
L-Shaped Configuration: Its defining feature is the 90-degree layout. The magazine conveyor is positioned at a right angle to the main line conveyor, which shortens the overall length of the SMT line and allows the machine to be placed against a wall or in a corner, utilizing space that is often wasted.
Construction: The machine typically features a sturdy, stable design constructed from sheet metal and aluminum profiles. The work platform is often made of cast material to enhance stability and reduce vibration during operation.
Control System: Operation is managed by a microcomputer PLC control system, which ensures stable and reliable performance. Operators interact with the machine via a user-friendly interface, usually a touch screen or an LED membrane control panel. The system often includes features like automatic fault diagnosis and multiple audiovisual alarms for enhanced operational awareness.
Magazine Handling: It typically handles one magazine on the upper track and one on the lower track, with automatic changeover when one magazine is full. The magazines are precisely aligned using pneumatic clamps.
Customization: Machines are highly customizable, with options for different PCB sizes, conveyor directions (left-to-right or right-to-left), and transport heights to suit various production line configurations.
| Item | FL-250ULC | FL-330ULC | FL-390ULC | FL-460ULC |
| Dimensions (mm) | L1100 × W1100 × H1500 | L1300 × W1300 × H1500 | L1500 × W1500 × H1600 | L1600 × W1600 × H1650 |
| Cross plate size (mm) | 80 x 80-330 x 250 | 80 x 80-450 x 330 | 80 x 80-530 x 390 | 80 x 80-530 x 460 |
| Box Size (mm) | 460 x 400 x 563 | 535 x 460 x 570 | 535 x 460 x 570 | 535 x 530 x 570 |
| Direction of expansion | Left-right/right-left optional | Left-right/right-left optional | Left-right/right-left optional | Left-right/right-left optional |
| Zoom height (mm) | ≤90 ± 0.3 mm | ≤90 ± 0.3 mm | ≤90 ± 0.3 mm | ≤90 ± 0.3 mm |
| Power specifications | AC220V/50 -60 Hz | AC220V/50 -60 Hz | AC220V/50 -60 Hz | AC220V/50 -60 Hz |
| Control system | Siemens PLC + touch screen | Siemens PLC + touch screen | Siemens PLC + touch screen | Siemens PLC + touch screen |
| Standard signal interface | SMEMA connection | SMEMA connection | SMEMA connection | SMEMA connection |
| Equipment weight (Kg) | ≈100 Kg | ≈120 Kg | ≈150 Kg | ≈180 Kg |
| Supply pressure (Mpa) | 0.4-0.6 Mpa | 0.4-0.6 Mpa | 0.4-0.6 Mpa | 0.4-0.6 Mpa |
| Feature Category | Specific Features | Benefit / Description |
|---|---|---|
| Space-Saving Design | 90° L-Shaped Configuration | Reduces the overall length of the SMT line and allows placement in corners, maximizing valuable factory floor space. |
| Control & Interface | PLC Control System- | Provides stable, reliable, and programmable operation. |
| Touch Screen / LED Panel- | User-friendly interface for easy operation, parameter setting, and real-time monitoring. | |
| Automatic Fault Diagnosis | Displays error codes and alarms, simplifying troubleshooting and reducing downtime. | |
| Precision & Protection | Adjustable Pitch Settings | Allows the lifting step distance to be set (e.g., 10, 20, 30, 40mm) based on PCB thickness, ensuring accurate magazine loading. |
| Pneumatic Magazine Clamps | Securely hold the magazine in place for precise alignment during the unloading process. | |
| Damage Prevention Design | Features like regulated pusher pressure and soft-touch mechanisms prevent PCBs from being scratched or broken during handling. | |
| Performance & Integration | High Throughput | Fast operation with a typical unloading time of ~6 seconds per board and a magazine changeover time of ~30 seconds. |
| SMEMA Compatibility | A standard communication interface that allows the unloader to seamlessly integrate and communicate with other equipment in the SMT line. | |
| Flexible Configuration | Supports various PCB sizes, conveyor directions (L-R or R-L), and transport heights for customized integration. | |
| Data & Monitoring | Automatic Counting Function | Tracks the number of boards processed, facilitating production statistics and inventory management. |
| Tower Light / Status Display | Provides clear visual indication of the machine's operational status (e.g., running, fault, magazine full). |
The L-Type PCB Unloader is a critical component in various electronics manufacturing scenarios, primarily at the end of the production line.
| Application Area | Specific Use Cases |
|---|---|
| SMT Assembly Lines | The primary application is at the end of an SMT production line to collect finished printed circuit board assemblies (PCBAs) after reflow soldering, wave soldering, or other final processes-. |
| Post-Process Collection | Used to unload boards after specific processes such as conformal coating, THT (Through-Hole Technology) assembly, or testing-. |
| Space-Constrained Facilities | Its L-shaped, compact design makes it the preferred choice for factories with limited floor space or those looking to optimize their production line layout. |
| Dual-Track Production | Some models are capable of collecting PCBs from dual-track equipment simultaneously, further enhancing efficiency in high-volume production environments. |
| Integration with Other Equipment | It seamlessly connects with upstream equipment like reflow ovens, wave soldering machines, and conveyors, and downstream handling systems like turn conveyors to form a complete, automated material flow |
The L-Type PCB Unloader is an essential automation tool for modern SMT lines, providing a reliable, efficient, and space-saving solution for the crucial task of collecting and storing finished PCBs