Illumadyne, Inc.(USA)build a SMT line based on Seoul Tong HCT-610LV Smt Mounter to increase the production capacity of high-capacity LED panels and DOB products, support L600 × W500 mm large size substrate and automatic nozzle switching function, the goal is to achieve an average daily production capacity of ≥200,000 points, and meet the high-precision placement requirements of the LED industry.
Equipment selection and layout of whole line configuration scheme.
Core equipment:
HCT-610LV pick and place machine × 2 sets
Theoretical capacity: stand-alone 15,000 CPH/hour (Dob Mount Mode) , LED chip up to 40,000 CPH/hour to support automatic mouth function, compatible with 0402 to 20 × 20 mm components
Substrate processing: maximum support L600 × W500 MM substrate, dual track asynchronous production, line change time ≤15 minutes
Supporting equipment:
Printing section: HXT H6 automatic solder paste printing machine + HXT reflow oven
Transmission system: automatic vacuum suction plate machine + intelligent connection table
Intelligent System Integration
Nozzle management: configuration of 10 sets of nozzle library, support automatic switch to adapt to different component types
Data Monitoring: real-time collection of placement offset (± 0.05 mm) , throwing rate (≤0.05%) and other parameters to generate production reports
| Indicators |
Details of parameters |
| Mounting speed |
Single 15,000 CPH (DOB mode) , the whole line peak capacity of 40,000 CPH |
| Precision of placement |
± 0.05 mm (Chip element@3Σ standard) |
| Compatibility of components |
0402 to 20 × 20 mm components, support DOB lamp beads, special-shaped lens mount |
| Dimension of substrate |
Maximum L600 × W500 MM, minimum 50 × 50 mm |
| Efficiency of line changing |
Suction nozzle automatic switching + dual-track asynchronous feeding, line change time than traditional models shortened by 50% 8 |
Application scenarios
LED lighting
Product type: large size lamp board, DOB Driver Board.
Technical Requirements: l600 mm long board continuous mounting, support lens and lamp beads synchronous mounting.
Consumer Electronics
Product type: Intelligent Lamp Control Panel.
Technical requirements: daily average capacity ≥200,000 points, placement accuracy ± 0.05 mm.
Measured Effectiveness Data
Operation rate: ≥92% (including line change and material switching time)
Average daily capacity: 22 hours continuous production up to 220,000 points.
Summary of the value of the program
Efficiency Advantage: dual track asynchronous production + automatic nozzle change technology, comprehensive efficiency increased by 40%
Precision Guarantee: high rigid mechanical structure + visual positioning compensation, to meet the needs of precision placement LED industry
Expansion capacity: support l600 mm large board and DOB process, adapt to the intelligent lamps and lanterns upgrade requirements.
Points to note for implementation
Environmental requirements: temperature 25 ± 5 °C, humidity 40-70% Rh, to avoid dust interference optical positioning system.
Maintenance specification: suction nozzle library every 200 hours clean calibration, guide lubrication weekly maintenance.
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