High Speed Full Automatic DIP Line For Electronics Production Machinery With Wave Soldering and 2D offline AOI PCB Assembly Machine

Description

DIP Automatic Assembly Machines Line 

A DIP Automatic Assembly Line is designed for efficiently assembling Dual In-line Package (DIP) components onto printed circuit boards (PCBs) through automated processes. A DIP Automatic Assembly Line integrates robotics, precision engineering, and quality control to achieve high-efficiency, high-reliability PCB assembly. By automating insertion, soldering, and inspection, it ensures consistent production while minimizing human error and labor costs.

HXT Insertion Conveyor

Function: A DIP Plug-in Line is a specialized assembly system for inserting Dual In-line Package (DIP) components (e.g., ICs, connectors, resistors) into PCBs. It is optimized for manual or semi-automated workflows, offering flexibility for small to medium production batches.

Key Specifications:

- Single-Side Line: For inserting components on one side of the PCB.

- Double-Side Line: Allows simultaneous or sequential insertion on both PCB sides, increasing versatility for complex boards.

- Equipment Dimensions: L2400 × W600 × H2000 mm (ideal for space-constrained factories).

- PCB Compatibility: Maximum PCB width of 350 mm, suitable for standard-sized boards.

- Transfer Speed: 0.5–2 meters/minute (adjustable to balance speed and operator workflow).

- Manual Width Adjustment: Operators can adapt the conveyor width to accommodate varying PCB sizes.

- Power: 60W, making it energy-efficient compared to fully automated lines.

 HXT Wave Soldering Loader Machine

Function: A Wave Soldering Loader is a critical component in through-hole PCB assembly, designed to automate the soldering of DIP components after insertion. It ensures reliable electrical connections by passing PCBs over a molten solder wave.

Key Specifications:

- Supports PCB widths up to 350 mm, aligning with standard DIP assembly lines.

- 0–400 mm/min speed range allows precise control over soldering time, ensuring optimal joint formation.

- Prevents electrostatic discharge (ESD) damage to sensitive components.

- Dimensions: 1000 × 700 × 750 mm (L × W × H) with a conveyor length of 1000 mm.

- Weight: ~45 kg, enabling easy integration into existing production lines.

- Operates on AC220V, 50/60Hz, compatible with global industrial power standards.

HXT Wave Soldering Machine

 Function: This machine is designed for high-quality soldering of through-hole components on PCBs using lead-free solder, complying with environmental regulations (e.g., RoHS). Its dual-wave system ensures reliable solder joints for complex boards. This lead-free double wave soldering machine combines precision, compliance, and industrial durability for modern PCB assembly. Its dual-wave design, programmable controls, and compatibility with tall components make it ideal for high-mix, high-reliability manufacturing. For optimal performance, integrate it with flux applicators, preheaters, and inspection systems tailored to lead-free processes.

Key Specifications:

- Max PCB Dimensions: 250mm.

- Max components height: 90mm.

- Transfer PCB board Speed: 1-1.8m/minutes.

- Preheating length: 800mm long.

- Power Supply: 380V, 50/60Hz.

- Control System: PLC + Touch screen

- Machine Dimensions: 2600 mm × 1200 mm × 1600 mm (compact, space-efficient design).

HXT Wave Soldering Unloader Machine

The Wave Soldering Unloader is a post-soldering conveyor system designed to safely transfer PCBs from the wave soldering machine to downstream processes (e.g., cooling, inspection, or packaging). Its adjustable design and anti-static features ensure compatibility with diverse production environments.

Key Specifications

-Adjustable Height & Speed: Height Range (750–1200 mm) Aligns with wave soldering machines, inspection stations, or cooling racks.

- Speed Control: Matches the throughput of upstream soldering equipment (e.g., 1–1.8 m/min wave soldering machines).

- Anti-static belt minimizes electrostatic discharge risks, critical for sensitive ICs or high-reliability boards.

- Narrow width (490 mm) saves floor space, ideal for small to medium production lines.

- Flexible Conveyor Length: Configurable length (400–1200 mm) accommodates varying cooling or buffer zone requirements.

HXT 2D Offline AOI Machine  

Post-reflow quality inspection and defect detection.  

Optical System: 5MP high-resolution cameras with coaxial lighting, detecting 0201 component misalignment (≥15μm offset) and solder bridging (≥20μm).  

Inspection Algorithms: Pre-programmed templates for common defects:  

  - Missing components.  

  - Testing element 0201 components, 0.3 mm pitch and above IC (optional can reach 01005 components).

  - Insufficient solder on LED pads.  

Data Integration: Ethernet connectivity for real-time defect mapping and integration with MES systems.  

Industry-Specific Adaptations:  

LED Lighting: Additional color analysis to identify incorrect LED binning (CCT deviations).  

Appliance Safety: Polarity checks for capacitors and diodes to prevent reverse mounting in control boards.

Applications:

This fully automated DIP line is suitable for DIP components production, industrial products, Consumer electronic, Mobile, Computers, and Automotive Industries.